Tekniset tiedot:

Akselit:
X-akseli, CNC ohjattu, 400 mm liike, pitkittäinen liike

Y-akseli, manuaalinen, 260 mm liike, poikittainen liike, mittajärjestelmän resoluutio 0.001 mm

Z-akseli, manuaalinen, 300 mm liike, pystyakseli, mittajärjestelmän resoluutio 0.001 mm

A-akseli, CNC ohjattu, työkappaleen pyöritys, vapaa pyörimisliike, ISO50, keskiön korkeus 210 mm

F1 akseli, jakolaite, manuaalinen, säätöalue +10 ° -20 °

F2 akseli, jakolaite, manuaalinen, säätöalue +90 ° -90 °

C-akseli, manuaalinen, asemoinnin luku integroitu ohjausyksikköön. Mittajärjestelmän resoluutio: 0.001°, hiomapää ±180° kääntyvä

Ohjaus:
Fanuc ohjaus, 2 CNC akselia, samanaikainen interpolaatio

10.4″ LCD värillinen kosketusnäyttö, RS232

Hiomapää:
Kaksoispää hiomalaikoille halkaisijaltaan Ø 50mm – Ø 200mm

Moottoriteho: 2.2 kW (100%), 3.5 kW (60%), 2000 – 9000 rpm

Moottoriteho, optio: 7.5 kW (100%), 10 kW (60%), 1000 – 9000 rpm

Hiomalaikan kiinnitys HSK50 max 4:lle hiomalaikalle

Paino:
2500 kg

Tekniset tiedot:

Tekniset tiedot:

Axes:
X-axis, 400 mm travel, longitudinal slide, resolution 0,1 µm

Y-axis, 280 mm travel, cross slide, resolution 0,1 µm

Z-axis, 300 mm travel, vertical column, resolution 0,1 µm

A-axis, work piece holder, free rotation, ISO50, resolution 0,0001°, centre height 210 mm

C-axis, 340°, wheel head rotation, resolution 0,0001°
Control:
FANUC 31i B5, 5 Axis simultaniously

15‘‘ Color monitor with touch screen, USB 2.0
Loader :
Integrated gantry loader, 1 pallet: 200 x 200 mm
Grinding head:
Double ended spindle with positive air purge for grinding wheels from Ø 50mm to Ø 250mm

Motor 7.5 kW (100%), 10 kW (60%), 1000 – 9000 rpm HSK50
Weight:
3’500 kg  (7’717 lbs)
* Subject to technical modifications

TECHNICAL DATA *

Control:
FANUC 31i B5, 5 Machine Axes and options

15” TFT-Color monitor with keyboard and touch screen, USB 2.0

Loader :
Integrated tool loader

Wheel loader

Weight:
5‘000Kg  / 11‘000 lbs

* Subject to technical modifications

VAS7041

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TECHNICAL DATA *

Axes:
X-axis, 400 mm stroke, longitudinal slide, resolution 0.1 µm (optional: 50 nm)

Y-axis, 280 mm stroke, cross slide, resolution 0.1 µm (optional: 50 nm)

Z-axis, 280 mm stroke, vertical column, resolution 0.1 µm (optional: 50nm)

A-axis, workpiece carrier, free rotation, ISO50, resolution 0.0001°, centre height 210 mm

C-axis, 340°, grinding head rotation, direct measuring system, resolution 0.000045°

Control:
FANUC 31i B5, 5 axes simultaneously

15‘‘ colour monitor with keyboard and touch screen, USB 2.0

Loader :
Option 1: Maximum speed and flexibility with the 6-axis FANUC robot, 300 x 300 mm pallets

Option 2: Integrated linear axis loader with a 300x300mm pallet

Grinding head:
Double spindle with forced ventilation for grinding discs from Ø 50mm to Ø 250mm

Motor  7.5 kW (100%), 10 kW (60%), 1000 – 9000 rpm HSK50

Weight:
5500 kg

* Subject to technical modifications

LOADER NORMACFG

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LOADER NORMACFG ROBOT

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TECHNICAL DATA *

Axes:
X-axis, 400 mm travel, longitudinal slide, resolution 50 nm

Y-axis, 280 mm travel, cross slide, resolution 50 nm

Z-axis, 280 mm travel, vertical column, resolution 50 nm

A-axis, work piece holding, free rotation, ISO50, resolution 0,000045°, 800 rpm, centre height 210 mm

C-axis, 340°, grinding wheel head rotation, direct measuring system, resolution 0,000045°

Control:
FANUC 31i B5, 5 axes simultaneously

15‘‘ color monitor with keyboard and touch screen, USB 2.0

Loader :
Option 1:

Maximum speed and flexibility with the 6-axis FANUC robot / with 2 300 x 300 mm pallets

Option 2:

Integrated linear axis loader with a 300x300mm pallet

Grinding head:
Double spindle with forced ventilation for grinding wheels from Ø 50mm to Ø 250mm

Motor 7.5 kW (100%), 10 kW (60%), 1’000 – 9’000 rpm, HSK50

Weight:
5’500 Kg (12’126 lbs)

* Subject to technical modifications

LOADER NORMACFG

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GEMINI DMR

The GEMINI dmr is a high-performance 5-axis CNC tool grinding machine, designed for maximum flexibility with the highest level of precision. It is actually more like a processing center for grinding applications. The configuration of the GEMINI dmr can be customized according to your requirements. The main configurations are:

• Version with ball screws or linear motors on all axes

• Linear axis loader or 6-axis FANUC robot with 2 or 10 pallets

• Grinding wheel changer with 8, 16 or 40 wheel packages and coolant manifolds

• Grinding spindles with power up to 32 kW / HSK80

• Integrated optical measuring system for profile measurement

• Variable workpiece clamping for diameters from 5 to 20mm

• Integrated eGrind 3D simulation software

TECHNICAL DATA *

Axes:
X-axis, 400 mm travel, longitudinal slide, resolution 0.1 µm (optional: 50 nm or 10 nm)

Y-axis, 300 mm travel, vertical column, resolution 0.1 µm (optional: 50 nm or 10 nm)

Z-axis, 280 mm travel, cross slide, resolution 0.1 µm (optional: 50 nm or 10 nm)

A-axis, work piece holder, free rotation, ISO50, resolution 0.0001°, centre height 210 mm

(optional: resolution 0.000045°, 800 rpm, 218 Nm)

C-axis, 240°, grinding head rotation, direct measuring system, resolution 0.000045°

Control:
FANUC 31i B5, 5 axes simultaneously

15‘‘ color monitor with keyboard and touch screen, USB 2.0

Loader :
Option 1:

Maximum speed and flexibility with the 6-axis FANUC robot / 2 300 x300mm pallets or 10 300 x 300 mm pallets

Option 2:

Integrated linear axis loader with 2 300 x300mm pallets or 10 300 x 300 mm pallets

Grinding head:
Double grinding spindle with positive air purge for grinding wheels from ø 50mm to 250mm,

Water-cooled motor spindle with ceramic-steel hybrid bearing,

15 (18) kW, 20 (25) kW or 26 (32) kW 100% (60%), 1’000 ÷ 10’000 rpm, HSK50 or HSK80

Weight:
8’000 Kg (17’637 lbs)

* Subject to technical modifications

LOADER DMR-HPM

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LOADER DMR-HPM ROBOT

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GEMINI GHP

Total use of linear motor technology opens up new dimensions in profiling hob cutters. Naturally, the dressing process benefits from the linear motor technology in the GEMINI ghp. The grinding processes can be custom programmed using variable infeed and therefore make full use of the capabilities of the latest grinding wheel technology. High oscillation frequency, the elegant kinematic machine concept and mechanical stability make the GEMINI ghp Schneeberger’s top of the range model.

The oscillating grinding spindle is the heart of the system. Thanks to interchangeable grinding heads, with and without counter support, grinding wheels with diameters of 25 to 120 mm can be used. The high-performance control processes precise track points along the back off clearance grinding; minimal motion of components and modern linear motors technology translate it into mechanically high and optimized dynamics. Setup for new tools is supported by probing cycles and is therefore highly efficient.

TECHNICAL DATA *

Axes:
X-axis, 400 mm stroke, longitudinal slide, resolution 0.1 µm (optional: 50 nm or 10 nm)

Y-axis, 300 mm stroke, vertical column, resolution 0.1 µm (optional: 50 nm or 10 nm)

Z-axis, 280 mm stroke, cross slide, resolution 0.1 µm (optional: 50 nm or 10 nm)

A-axis, workpiece carrier, free rotation, ISO50, resolution 0.0001°, centre height 210 mm

(optional: resolution 0.000045°, 800 rpm, 218 Nm)

C-axis, 240°, grinding head rotation, direct measuring system, resolution 0.000045°

Control:
FANUC 31i B5, 5 axes simultaneously

15‘‘ colour monitor with keyboard and touch screen, USB 2.0
Grinding head:
Head replacement system, grinding discs from Ø 25 mm to 120 mm, with or without heel;

water-cooled grinding motor, ceramic hybrid bearing.

15 kW 100% ED; 3000 ÷ 25,000 rpm.

Weight:
8’000 Kg (17’637 lbs)

CORVUS GDS

5-axis CNC high-performance grinding machine, for large parts and high stock removal performance. The machine can be delivered with an X travel from 650 mm to 3000 mm. Standard A-axis or cylindrical grinding axes up to 1250 Nm torque. The tool table features a T-slots providing the flexibility to install a wide range of clamping systems, e.g. a magnetic chucking plate. Large loading robot with 4 pallets or carousel table fitted for tools with tool holder.

Options:

• Version with ball screws or linear motors on all axes

• Dressing unit

• Grinding wheel changer with 8 wheel packages and coolant manifolds.

• Grinding spindles with power up to 32 kW / HSK80

• Automatic steady rest and tailstock

TECHNICAL DATA *

Axes:
X-axis, 650, 1’100, 1’700, 3’000 mm travel, longitudinal slide,

resolution 0,1 µm (optional: up to 10 nm)

Y-axis, 300 mm travel, vertical column axis,

resolution 0,1 µm (optional: up to 10 nm)

Z-axis, 280 mm travel, longitudinal axis,

resolution 0,1 µm (optional: up to 10 nm)

A-axis, work piece holder, free rotation, ISO50,

resolution 0,000045°, center height 210 mm

(optional: resolution 0,000045°, 800 rpm, 218 Nm)

(optional: resolution 0,000045°, 200 rpm, 1250 Nm)

C-axis, 240°, grinding head rotation, direct measuring system, resolution 0,000045°

Control:
FANUC 31i B5, 5 axes simultaneously

15‘‘ colour monitor with keyboard and touch screen, USB 2.0

Loader :
Option 1:

Maximum speed and flexibility with the 6-axis FANUC max robot / 4 300 x 300 mm pallets

Option 2:

Maximum speed and flexibility with the 6-axis FANUC max robot / carousel table with 20 positions

Grinding head:
Double ended grinding spindle with positive air purge for grinding wheels size ø 50mm to 250mm,

Water-cooled motor spindle with ceramic hybrid bearing,

15 (18), 20 (25) or 26 (32) kW 100% (60%), 1’000 ÷ 10’000 rpm, HSK50 or 80

Weight:
CORVUS 650: 11’000 kg (24’250 lbs)

CORVUS 1’100: 12’500 kg (27’560 lbs)

CORVUS 1’700: 14’500 kg (31’968 lbs)

CORVUS 3’000: 19’000 kg (41’890 lbs)

* Subject to technical modifications

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CORVUS BBA

Production and regrinding of all variety of broaches. Thanks to its well-thought-out, innovatic construction, the CORVUS bba has become the leading machine for broach manufacturers.

It is the result of years of successful co-operation with manufacturers from all over the world. Regardless of whether the tool is flat, cylindrical or spiral, the wide range of applications expertise enables the user to manage any grinding tasks efficiently.

Thanks to the A-axis torque of 1250 Nm, tools up to 1500 kg can be manufactured or re-ground. Gear manufacturers appreciate its flexibility when grinding hob tools on this machine. The CORVUS bba does not only tackle grinding tasks on broaches, but can also sharpen hobs and shaper cutters.

The CORVUS bba is offered in three X-travel sizes: 1’100 mm, 1’700 mm, and 3’000 mm

TECHNICAL DATA *

Axes:
X-axis, 1’100, 1’700, 3’000 mm travel, longitudinal axis, linear motor, resolution 10 nm

Y-axis, 300 mm travel, longitudinal axis, linear motor, resolution 10 nm

Z-axis, 300 mm travel, vertical column, resolution 0.1 µm (optional: up to 10 nm)

A-axis, work piece holder, free rotation, direct drive, 800 rpm, 218 nm, ISO50, resolution 0,000045°, center height 210 mm (optional: 200 rpm, 1’250 Nm)

B-axis, 220°, grinding head swivel, direct measuring system, resolution 0,000045°

C-axis, 325°, grinding head rotation, direct measuring system, resolution 0,000045°

Control:
FANUC 31i B5, 5 axes simultaneously

15‘‘ color monitor with keyboard and touch screen, USB 2.0

Grinding head:
Double ended grinding spindle with positive air purge for grinding wheels ø 50mm to 250mm,

Water-cooled motor spindle with ceramic hybrid bearing,

14 (18) kW 100% (60%), 1’000 ÷ 18’000 rpm, HSK50

Weight:
CORVUS bba 1’100: 14’000 kg (30’865 lbs)

CORVUS bba 1’700: 18’500 kg (40’786 lbs)

CORVUS bba 3’000: 22’000 kg (48’500 lbs)

* Subject to technical modifications

CORVUS BPP

The 6-axis CNC grinding machine CORVUS bpp has a vertically-oscillating axis. All profiling tasks in which the grinding disc must oscillate in a vertical direction are no longer a problem thanks to the CORVUS bpp. Schneeberger’s revolutionary concept with this powerful machine provides outstanding grinding results. The zero points on the tools are found automatically by the high-performance 3D sensor.

Magnetic clamping plates, a truing unit and a wide range of additional options enable efficient and profitable operation in areas where this was previously unthinkable.

Applications for the CORVUS bpp are regrinding car body cutting blades using torus discs in oscillation grinding and profiling broaches of all types and sizes.

TECHNICAL DATA *

Axes:
X-axis, 1100, 1700, 3000 mm stroke, longitudinal slide, linear motor, resolution 10 nm

Y-axis, 300 mm stroke, cross slide, linear motor, resolution 10 nm

Z-axis, 300 mm stroke, vertical column, resolution 0.1 µm (optional: up to 10 nm)

A-axis, workpiece carrier, free rotation, direct drive, 800 rpm, 218 nm, ISO50, resolution 0.000045°, centre height 210 mm (optional: 200 rpm, 1250 Nm)

W-axis, 100 mm stroke, vertical oscillating axis, linear motor, resolution 10 nm

C-axis,  240°, grinding head rotation, direct measuring system, resolution 0.000045°

Control:
FANUC 31i B5, 5 axes simultaneously

15‘‘ colour monitor with keyboard and touch screen, USB 2.0

Grinding head:
Grinding spindle with forced ventilation for grinding discs from ø 50mm to 300mm,

Water-cooled motor spindle with ceramic-steel hybrid bearing,

14 (18) kW 100% (60%), 1000 ÷ 10,000 rpm, HSK50

Weight:
CORVUS bpp 1100: 12500 kg

CORVUS bpp 1700: 14500 kg

CORVUS bpp 3000: 19000 kg

CORVUS CTYPE

CORVUS cType, grinding with higher performance for numerous applications. The machine bed made from the latest generation of polymer concrete provides tremendous stability, is resistant against thermal expansion and allows high acceleration and high speeds for all axes.

The grinding head consists of a high-performance electric spindle (up to 50 kW peak) with internal cooling. The powerful cooler also contributes to thermal stability, especially if the material is highly abrasive.

Typical applications:

• Profiling racks, straight or angular toothing

• Grinding grooved shafts with any type of profile

• Grinding compressor screws and gear worms

• Regrinding large hob cutters, e.g. for the wind power industry

TECHNICAL DATA *

Axes:
X-axis, 1100, 1700, 3000 mm stroke, longitudinal slide, linear motor, resolution 10 nm

Y-axis, 300 mm stroke, cross slide, linear motor, resolution 10 nm

Z-axis, 300 mm stroke, vertical column, resolution 0.1 µm (optional: up to 10 nm)

A-axis, workpiece carrier, free rotation, direct drive, 800 rpm, 218 nm, ISO50, resolution 0.000045°, centre height 210 mm (optional: 200 rpm, 1250 Nm)

C-axis, 240°, grinding head rotation, direct measuring system, resolution 0.000045°

Control:
FANUC 31i B5, 5 axes simultaneously

15‘‘ colour monitor with keyboard and touch screen, USB 2.0

Grinding head:
c360

Double grinding spindle with forced ventilation for grinding discs with ø up to 360 mm,

Water-cooled motor spindle with ceramic-steel hybrid bearing,

26 (32) kW 100% (60%), 1000 ÷ 10,000 rpm, HSK80

c500

Double grinding spindle with forced ventilation for grinding discs with ø up to 500 mm, automatic balancing

Water-cooled motor spindle with ceramic-steel hybrid bearing,

40 (50) kW 100% (60%), 1000 ÷ 6000 rpm, HSK190

Weight:
CORVUS cType 1100: 12500 kg

CORVUS cType 1700: 14500 kg

CORVUS cType 3000: 19000 kg